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ANGEL
EYE HEADLIGHTS HOW TO |
Angel Eye? What is that? 'Angel Eye' is
a cool headlight feature found on the new (2001+) BMW 5
Series. The projector headlamp unit on the BMW 5 series
has a pair of circular-shape rings that when light up,
they produce a pair of halos. BMW calls them 'Angel
Eyes'. They are also referred to as 'Demon Eyes'. They
look very nice on the BMW 5 Series. They don't serve any
purpose other than for the nice and aggressive look, and
to distinguish the newer BMW 5 Series from other BMW
models at night. Great design for an already-great
looking car. Would definitely look awesome if BMW put
them on the 3 Series.
My install is a little different from
the BMW. Only three quarter of the rings are lit up,
like a crescent moon. They are not exactly like the full
circle of the BMW's Angel Eyes. Only BMW deserves the
full circle; my humble CRX is not worthy enough for the
full circle, but it still looks great!
Creating Angel Eye Rings
Instead of a round glass rod used by
BMW, I used a clear acrylic/plastic rod. I bought it for
$1.97 at a home improvement store, such as Home Depot.
Not all Home Depot’s carry them, so you may have to shop
around. The rod is actually made for your window blind
to open/close the blind when you turn it left/right. It
is about 2.5 feet long with a diameter of 8mm, and you
can create 2 angel rings out of it. The rod has a
hex-shape structure, not a round shape like the BMW, but
it will do just fine because this reflects more light.
The first thing I did was to create a
circular ring out of it. I measured the diameter of my
high-beam projector housing, which comes out to be 4"
(or 2" radius). Usingthe circular formula (C=2'pi'r,
where pi=3.14), you'll have to cut your rod about 12.5
inches long. I suggest cutting it 15" long, and use the
extra inches as handles to help in the molding process.
Next, I find an aluminum can or jar that
has about the same diameter as the ring (I used a peanut
jar). After heating the rod in a small toaster oven for
about 5-7 minutes at 300°F, I held the two ends of the
now flexible rod with a pair of pliers, and wrapped them
around the peanut jar with one end crossing over the
other end.
For better control, you can wear your
winter gloves or use your socks. The flexible rod will
harden within a minute. So, you may have to repeat this
step 1 more time to mold it into a perfect circular
ring.
Once done, you can use a Dremel tool to
cut the extra handles that were used during the molding
process. You will end up with one end above the other,
as shown.
Don't worry; later when you wrap
electrical tape around the rod to hide the LED bulbs,
the two open ends will realign themselves. If you like
to be perfect, you can simply put it back in the oven
one last time and allow the ends to soften and flatten.
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To test out how it lights up, I put
a small halogen bulb between the open ends of the
ring. "Wait a minute here, young man. It doesn't
look like 'Angel Eye'. No halo ring effect. You
suck!" Yes, I know. That is because light goes in a
straight line, and it takes the shape of whatever
object it goes through. In this case, it goes
through one end of the rod and out the other end,
like a fiber optic cable.
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Making The Eagle Ring Light Up
In order to make it lights up like the
true 'Angel Eye', I had to refract the light as it goes
through the rod by making multiple cuts (scratches)
along the rod, using a Dremel tool. Each cut/groove
allows the light to 'escape' the ring. Each cut is about
2~3mm apart. Don't make the cuts too close to one
another. This will make your ring look like a continuous
band of light, like those glow-in-dark flexible toys. In
my opinion, the ring look better and more sophisticated
with the cuts evenly space out.
It will take about 2 minute to do the
cuts using a Dremel tool. If you don't have a Dremel
tool, you can use a small saw or a butter knife, but
will take you longer. A Dremel tool set would cost about
$30. It has many uses, such as cutting, sanding,
carving, buffing, etc. Good tool to have for hobbies.
Hint: To get the cuts look perfect, you
can do the cuts ahead of time before making a circular
ring out of it. You only need to make the cuts along 1
of the 6-sided rod.
Doing 2 or more sides will make your
ring look dimmer, because most of it has 'escaped'
before it reaches the other end of the rod. Also, let
the cut side be the backside. When you turn it over to
the front, the hex shape, which acts like mirrors, will
multiply the cuts and the cuts are brighter too. The
light appears to be refracted inward (take a look at the
pictures below on the right to see what I mean).
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With a Dremal tool, you can
create the cuts in 2 minutes.
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Full view of angel eye rod.
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Cuts along the backside of the rod. |
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On the front side, the cuts are multiplied by the
hex-shape. |
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Angel eye with some foreground
light.
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The halo ring effect is more
noticeable at night.
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LED Light For My Eagle Eyes
I suggest you use LED lights for your
angel eyes. I was only using halogen bulbs to test out
my ring. Halogen bulbs are very hot and may deform your
acrylic rod. It is inefficient, and doesn't last very
long. You don't want to take apart your headlight to
replace the bulb every time it burns out. The purpose of
Angel Eyes is not to light up the road, but for look. As
such, I suggest using LED bulbs.
LED bulbs are very efficient, last very
long (no filament to burn out), and produce very little
heat. The LED bulb along with the resistor use less than
1W of power, compare to a 35W halogen bulb used in the
real BMW angel eyes. LED bulbs are bright too even
though they are only 1 mcd. If you ever pointed a key
chain with LED light toward your eyes, you know what I
mean.
LED bulbs are used in street signal
lights, jumbo television, car alarm indicator etc., for
their efficiency and reliability. They are bright in the
day too. Hence, they are now being used in Mercedes S
Class and Infiniti G35 taillight and stoplight.
LED light comes in many different color,
red, blue, orange, yellow, green, and white. Red is
really nice and will definitely make your car stand out,
but I used white LED to be compliance with state laws.
They even come in multi-blinking colors too; just in
time for the holidays, but I think cops love them.
They'll be happy to turn on their lights when they see
them. (I am not responsible for any tickets)
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Angel Eye with yellow LED.
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Angel Eye with blue LED.
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Angel Eye with red LED.
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Angel Eye with white LED.
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They cost from around $3 to $4 each at
your local Radio Shack store. Note that LED bulbs are
not like halogen bulbs where you can just connect
positive and negative wires to them to light them up.
You must use a resistor. The purpose of the resistor is
to limit/resist high current going through the LED
bulbs. LED bulbs require only a small amount of current
to light up. Hence they are very efficient. Resistors
should cost about $1 for a set of 5 at a local store
like Radio Shack. Very cheap!
Resistance is measured in ohms. To get
the correct resistor for your LED, use this modified
version of Ohm's Law:
Ohms = ( V.bat - V.led ) / Amp.led.
where V.bat = voltage of battery, V.led = voltage of
LED, Amp.led = Amp of LED
When you buy the LED bulb, it will tell
you the voltage and amp used. Just plug them into the
equation to get the Ohms value. In my case, I have a 12V
battery and a 3.6V LED with 20mA (or .02A). So, I used a
resistor of 420 ohms [(12V - 3.6V)/.02A]
You can use a lower ohms resistor, eg
220 ohms, to light up your LED. In fact, it will make
your LED brighter because low resistance allows more
current to go through the bulb. I have been doing this
for 3 months now and still haven’t had any problems.
Also, you must attach the resistor to
the positive terminal of LED bulb, which is the longer
of the 2 terminal legs. I suggest that you attach a wire
to the LED bulb first, and then attached a resistor at
the end of the wire on the positive terminal. This will
give you flexibility because the resistor will be
outside your headlight unit and you can change it if you
have a need to do so later, like changing to a lower
resistor to make your Angel Eye brighter.
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A white LED bulb.
Positive is the longer terminal.
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A 1100 vs a 2000 mcd LED bulbs.
mcd (milli-Candela) measures
brightness.
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A 220 ohms resistor. Resistors
restrict current going through a bulb.
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Resistor connected to positive lead,
which is the longer one.
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Securing LED Bulbs Inside Eagle Eye
Rings
To secure the LED bulbs into my Eagle
Eye rings, I drilled a hole in both ends of the ring,
about 6mm wide and 5mm deep. I used two white LED bulbs
and parallel
paired them together. After soldering a
foot-long wires to the positive and negative legs of the
LED bulbs, I wrapped black electrical tape around the
legs to keep them
apart. I will attach the resistor to the
end of the wire later when I connect the wire to my
parking light.
Next, I inserted the bulbs inside the
holes of the ring, and wrapped black electric tape
around it to hide to LED bulbs. This will also hold the
bulbs and the two ends of
the rod in place. DO NOT paint the rod
black. For some reason, the black paint will absorb the
light and will make your angel ring look dim. If you
plan to wrap the black
tape around the uncut/unused part of the
ring, make sure you wrap some aluminum foil around them
first before wrapping the black tape. The aluminum foil
will reflect
the escaping light back into the ring,
making the ring brighter.
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Angel ring with a 5mm hole.
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LED bulbs inside ring.
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Use black electrical tape to secure
and hid the bulbs.
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Taking Apart My Projector Headlight
Next, it was time for me to put them
into my HID projector headlight unit. First, I had to
open apart my headlight unit. This is done by heating it
in a cooking oven for about 10-15 minutes at 275°F or
until the glue loosens. It may take a longer or shorter
time to soften the glue on different headlamp units.
Remove any attachments, like your bulb or wire harness,
that may not be able to withstand the heat. Be very
careful when separating your projector unit because the
glue will stick to anything it can get a hold of. Think
of hot melted cheese on a slice of pizza when you pull
it apart.
Here's my recommendation: As you pull
apart the front cover from the headlight unit, cut/trim
the cheesy web-like glue using your hand. The glue is
not that hot, but the headlight unit is. Remember, pull
a little and then trim a little, and repeat this step.
Take your time and do it SLOWLY. You have about 20~30
minutes before the glue harden. Plenty of time. As you
trim, the glue will retract, and you can reuse the glue
later when re-attaching the headlight back together. I
have done this process about 4 times already, and the
glue is still good and I have no problem with rain
fogging up the headlight.
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Cheesy-like glue.
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Components of my projector headlight
with angel eyes glued to black frame.
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My aftermarket projector headlight is
divided into 3 components, a reflective housing, an
internal black frame, and a clear front cover. I glued
my angel rings to the black frame, using clear silicon
adhesive or Crazy/Super glue. I applied only a very
small amount of glue to the un-scratch/un-cut part of
the ring. The inner black frame acts as a barrier and
helps protect my angel eyes from the heat coming from
the reflective housing.
Putting the Headlight Back Together
Next, it was time for me to re-attach
the front cover back onto the headlight unit, using the
same glue. Just reheat them in the oven until the glue
softens again. Very important, I only had to heat the
reflective housing and the front cover. You don't need
to reheat the black internal frame. Plus, the angel
rings on your black frame may deform.
Once the glue is softening again, I took
out the reflective housing and the clear front cover. I
put the black frame with the angel rings back onto the
reflective housing.
Then I ran the wire from the angel ring
through the water drainage opening of the housing. Now,
I put the clear front cover back onto the headlight
housing. Remember to apply pressure to get an airtight
hold. I had to sit on it to get this done. I also used
clamps to make a tight seal.
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High-beam housing without Angel Eye.
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High-beam housing with Angel Eye.
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Angel Eye at work with halogen bulb.
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Close-up shot.
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Finally, I put the headlight unit back
onto my car. With a 220 ohms resistor attached to the
positive terminal of the LED wire, I made a parallel
connection to my parking lights. You can connect it to
anything, an external light switch, high beam, running
light, etc.
Miscellaneous Pictures of My Angel
Eyes At Work
For those who don't like getting their
hands dirty or don't have any free time and have money
to spend, you can buy the real quality BMW Angel Eye on
the web. These Angel Eye kits, AKA 'Demon Eyes' kits,
are made exclusively for BMW headlights. The kits will
use 2x 35W halogen bulbs, which are mounted, inside the
engine compartment area, and the light is being feed
into the angel rings via fiber optic cables. I don't
think its 100% plug-n-play. You still have to open up
your projector housing, fit the Angel Eye inside, and
connect the wires. Also, make sure your car can handle
an extra load of 70W of power, and that you have some
amble cooling space behind the headlight to mount those
35W bulbs. The fiber optic cables are about 1 foot long.
There are also aftermarket projector
headlights with built-in LED Angel Eye rings, but not
one made for a CRX :( I liked them so much that I had to
do it myself, and I found the process to be fun too.
Imagine a BMW Z3, an Audi TT, a Honda S2000, a Supra, a
Celica, a Miata, a 300Z, a Beetle, and not to mention a
2nd or 3rd generation Eclipse coming down the street
with Angel Eyes and creeping toward you from behind.
Makes me scared and nervous just thinking of it.
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